The 110–315mm PVC Pipe Making Machine is designed for efficient production of UPVC and PVC pipes for agricultural water supply and drainage, building water supply and drainage, cable protection and other applications. The complete line includes a conical twin-screw extruder, vacuum calibration tank, haul-off, cutter and stacker, providing stable extrusion, precise sizing and reliable production performance.
It is mainly used for the production of agricultural water supply and drainage, building water supply and drainage, cable laying,etc. and plastic PVC pipes of various pipe diameters and wall thicknesses. The unit consists of a conical (parallel) twin-screw extruder, a vacuum setting table, a tractor, a cutting machine, a stacking rack, etc.
The screw extruder and traction machine use imported AC frequency conversion speed regulation device, and the vacuum pump and traction motor are all high-quality products.The tractor has two-claw, three-claw, four-claw, six-claw, eight-claw and other traction types.
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| Specifications | |
|
Machine Model |
FCPL |
|
Processed material |
PVC, CPVC, UPVC. |
|
Final product shape |
Pipe |
|
Output Range (kg/h) |
16-630 |
|
Diameter of screw |
51/105mm-92/188mm(standard) |
|
Voltage Standard |
According to the Voltage of the Customer's Location |
|
Warranty |
12 months from the date of bill of lading |
|
Technical services |
Project design, factory construction, installation and recommendations, commissioning |
|
Diameter scope (mm) |
Conical twin-screw extruder |
Motor (kw) |
Max.Capacity (kg/h) |
|
16-63 |
SJZ65/132 |
37 |
250-350 |
|
16-32 |
SJZ65/132 |
55 |
400-500 |
|
20-110 |
SJZ65/132 |
37 |
250-300 |
|
50-160 |
SJZ65/132 |
37 |
250-300 |
|
50-160 |
SJZ65/132 |
55 |
400-600 |
|
75-160 |
SJZ80/156 |
75 |
500-700 |
|
110-315 |
SJZ80/156 |
75 |
450-600 |
|
250-500 |
SJZ80/173 |
75 |
500-650 |
|
315-630 |
SJZ92/188 |
110 |
700-900 |
|
1 |
Twin Screw Plastic Extruder |
1set |
|
2 |
Vacuum Calibration Tank |
1set |
|
3 |
Hauling Machine |
1set |
|
4 |
Pipe Cutting Machine |
1set |
|
5 |
Stacker |
1set |
1.Twin Screw Extruder
The extruder of PVC pipe line adopt high efficiency screw & barrel, notched feeding cylinder and is equipped with strong water jacket cooler, which greatly improves its transmission capacity and guarantees high-efficiency extrusion. the gearbox is hardening teeth gearbox with self-lubrication system. The motor adopt Siemens standard motor and speed controlled by ABB inverter. The control system adopts Siemens PLC control or button control.
2.Die Mould
Spacious flow channel design to guarantee high extrusion capacity and good melt.
Optimized temperature control and flow channel design, precise melt temperature control.
3.Vacuum calibration tank
The tank body of vacuum calibration tank adopt two chamber structure the vacuum calibration and cooling parts. Both of vacuum tank and spraying cooling tank adopt stainless steel 304.
The excellent vacuum system ensures the precise sizing for pipes, spraying cooling will improve the cooling efficiency, Auto water temperature control system make the machine more intelligent.
4.Haul-off Unit
For the different pipe size and different speed requirement, Far Creative developed kinds of haul-off unit accordingly.The haul-off unit equipped with single motor drive or every caterpillar with separate motor drive, there is the belt type haul-off unit, stable hauling.
For the large diameter pipe, a pipe winch device is equipped to the production line to reduced the waster material.
5.Cuttter
The high-speed, precise designed cutting machine is low in noise. And it is also equipped with strong scrap attracting device to reduce the work of maintenance to the lowest degree.
Q: What materials can this PVC pipe production line process?
A: The PVC pipe extrusion line can process PVC, UPVC and CPVC materials. The suitable screw configuration and processing conditions can be adjusted according to the material formulation and pipe application.
Q: What pipe sizes can the 110–315mm PVC pipe production line produce?
A: This production line is designed for PVC and UPVC pipes from 110mm to 315mm. Different pipe diameters and wall thicknesses can be produced by changing the die mould, sizing components and related downstream equipment.
Q: What is the production capacity of the 110–315mm PVC pipe line?
A: The standard 110–315mm configuration uses an SJZ80/156 conical twin-screw extruder. The reference maximum output is up to 450–600 kg/h, depending on the pipe size, wall thickness, material formulation and production conditions.
Q: Can the PVC pipe extrusion line produce different types of pipes?
A: Yes. By changing the die mould and sizing components, the line can produce PVC and UPVC pipes for water supply, drainage, cable protection and other applications. The haul-off unit can also be configured with different numbers of caterpillars according to the pipe size and production requirements.
Q: Can you customize the PVC pipe production line according to our requirements?
A: Yes. We can customize the extruder configuration, die mould, vacuum calibration tank, haul-off unit, cutter, control system and electrical specifications according to your pipe sizes, raw materials, required output and local power supply.